Categories Aerospace, Production, Prototype, Uncategorized

New Laser Welding Cell

Laser welding

June 12, 2020

At QMC-EMI we are constantly investing in new technologies that will benefit your upcoming projects. Our new 6000w Trumpf TruDisk Laser weld cell can increase repeatability, quality, and functionality. With three stations, one horizontal table and two stations with servo trunnions, it is capable of holding a 96in x 60in fixture. Completing two to five welds per second, it can increase process speed, enhance the strength of joints, and allow for greater tooling flexibility. Connect with us today to see how your next project can benefit from our new remote laser weld cell.

 

Categories Aerospace, Production, Prototype, Uncategorized

In-House Kirksite Foundry Reduces Lead-Time

Kirksite foundry tools

March 25, 2020

Our in-house kirksite foundry creates short lead-time for tool and assembly for projects that require quick turnaround. We have a pour capacity of 60,000 lbs. per casting and over 750,000 lbs. a month. Kirksite (zinc alloy) requires little machining to the molding surfaces and can be easily polished for a nice, smooth finish. This allows us to produce tooling for tight time schedules and incorporate changes very quickly. Contact us at to see if our kirksite foundry is right for your next project.

 

Categories Production, Uncategorized

Production Facility Expansion

automobile metal stamping

February 25, 2020

We recently completed a 71,000 sq. ft. expansion at our Farmington Road production facility. This creates an additional 30,000 sq. ft. for our press room and 41,000 sq. ft. for our assembly area. The expansion will allow us to position stamping, laser cutting, and assembly in one building. This will reduce transportation and WIP, while also improving quality control and our quality feedback loop. We added two new 500 ton and seven new 300 ton hydraulic presses. We also relocated a 500 ton hydraulic press and a 1,000 ton mechanical press to our new press room. With 300,000 sq. ft. at our production facility, we are able to meet your metal forming needs more efficiently and effectively.

 

Categories Prototype, Uncategorized

Our Semi-Automated BIW Assembly Process

prototype BIW

February 11, 2020

How is our prototype BIW assembly process different from other metal forming companies? We take a strategic approach and utilize robotics based on our years of proven production experience and automated technologies. This semi-automated process creates a leaner, more cost effective project with greater repeatibility.

 

Categories Prototype, Uncategorized

Prototype Stamping Capabilities

February 4, 2020

We have stamping presses to meet virtually any of your prototype sheet metal needs. With 36 presses ranging from 150 to over 2,500 tons and bed sizes up to 240” x 96” we have the ability to stamp the parts your project requires. Our in-house foundry allows us to produce tooling for tight time schedules and incorporate changes very quickly. We utilize traditional production processes in our prototype projects, allowing for greater repeatability and accuracy. Contact us to see how our 60 years of prototype experience can benefit your next project.